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Do's: 1) Get back to flying with your backup heli or your repaired heli as soon as possible. 2) If in doubt about any item, have it checked, or replace it. 3) Keep a crash kit on hand for your heli so you won't be waiting for the needed parts. 4) Take this opportunity to completely service your heli; for example, re-pack bearings.
Don'ts: 1) Don't feel like you're the only person who crashes. 2) Don't rush the inspection or rebuilding process. 3) Don't be tempted to use questionable parts to save time or money, as it won't do either. 4) Don't be afraid to ask for help, it's only a few keystrokes away at www.rchelimag.com.
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Heli Autopsy Carefully start disassembling your heli, being careful not to do more damage in the process. It's very easy to put extra strain on servo wires and gears while you are tearing things apart. Take your time, inspect, and carefully clean each part as you remove it. INSPECTION Two things that can be difficult to see are slightly bent parts and cracked parts. Today's modern composite materials are very strong and light, but they can hide small cracks completely. Apply a reasonable amount of pressure to all plastic parts while looking for cracks. During inspection of a mainframe following a crash, I was certain it was okay to reuse, but after giving it a gentle twist I found a crack through an important area. The last thing you want is a second crash on your next flight because you overlooked something.
FIND AND REPLACE At this point it becomes obvious that certain items will need to be replaced. These usually include the main blades, fly bar, tail boom, and main shaft. This is not to say these items are always damaged, or these will be the only parts damaged. It is also very common for any or all of the shafts to be bent, and it is very important to carefully check and replace those that are damaged. Flying a heli with bent or damaged shafts can cause considerably more damage, and can cause another crash. There are many ways to check a shaft's straightness. If a shaft is already removed from the heli due to crash damage, the easiest method is to simply roll it on a hard flat surface. I have a piece of glass I picked up from a local glass shop free of charge as a scrap. About a 1 foot square works well, it's best if it's " or thicker. If the shaft is straight it will roll very easily without any noticeable shakes or wobbles. Remember there's no such thing as close, it's either straight or needs to be replaced. The most common shafts to bend in a crash are the main shaft, the feathering spindle, and the tail rotor shafts. If your model is equipped with a clutch/start shaft (like Hirobo models) then re-check your clutch shaft alignment. If, on the other hand, the crash wasn't bad enough for a complete disassembly, I have found it possible to check most shafts with a dial gauge while they're still in place.
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Check and Double Check Carefully check ALL wires, connectors, batteries, and servo and gyro cases looking for any signs of damage. If any damage is found, have the item checked and repaired, or replace it. Serious damage or injury can occur if damaged parts are used, and it will end up costing you more in the long run.
Like a Phoenix from the Ashes Now that we have checked everything and replaced all the damaged items, it's a matter of re-building the heli according to the original assembly manual. Follow the entire manual, even if you did not disassemble a particular item. Remember to double-check everything, and if you have an experienced friend, ask them to check it over. Now let's go to the field and get flying again. Treat this heli just like new, it will most likely need to be re-trimmed. Give it a single careful flight, listening and watching closely, land immediately if things don't sound or look right. If all goes well, take it to the pits, remove the canopy, and give it a thorough check.
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HeliHobby is a division of HobbyCom in California, USA 17721 Vanowen Street Reseda CA 91335 Phone: (818) 348 HELI Prices and product availability are subject to change without notice. © 2005 HeliHobby. All Rights Reserved. Report problem with this site at the contact page All products are sold under our warranty and disclaimer
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