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The first time I heard of Align and saw a picture of their original gray plastic T-REX 450 I was very curious. That first version had tons of potential, but needed some attention to details. Align surprised everybody in the market as they rapidly responded to their customers' and test pilots' inputs and released upgrades and new versions of the original model in short order. After being in the RC heli market for less time than most companies take to develop a single product, Align is already ramping up the product line with their new T-REX 600 that is a 50-size electric heli that breaks new ground in terms of large electric helicopter economy versus performance. This helicopter can be obtained for approximately the same budget as a nicely set up 50-size nitro heli, and performance is similar as well.
FEATURES The T-REX 600 is one among many new mid-sized electric helicopters that are taking the market by storm. This helicopter has created quite a stir in the online community prior to its release. There are some similarities between the smaller T-REX 450 and the new 600, but for the most part this is an all-new design that departs from Align's previous products.
Fuselage and Mainframe The main frame of the T-REX 600 is made up of vertical carbon side plates, with a plastic tail boom mount and bearing blocks. Each bearing block has threaded aluminum inserts. Unlike the smaller ‘REX, the 600 does not stack inner and outer frame sets, the frame is one piece from top to bottom. The frame uses a common pivot shaft for all three CCPM bellcranks, and the production version has more lightening holes than the prototype.
Power Train This big T-REX has the motor mounted in the same fashion as the smaller T-REX. The motor is a runner with a protective case, and the main gear is a split assembly that drives the tail during auto rotations. The main gear does not have a built in cooling fan like the smaller T-REX. The main shaft is stepped down to 9mm at the main gear to allow for a heavy duty one way bearing.
Head Unit Align has chosen to use a combination of plastic and machined aluminum parts to complete the rotor head. The swash plate, washout base, and rotor head block are aluminum. The rotor head has two mounting locations for the Bell Hiller mixing arms, and the mixing arms have two mounting options for mounting the output ball link to the blade grips. The rotor head has a very solid feel, it does not have any slop or free play. All of the mixing arms are ball bearing supported, and the blade grips are supported by thrust bearings.
Tail Rotor The T-REX 600 has a aluminum tail boom that carries the belt to drive the tail rotor. The tail rotor is a fairly simple affair. The tail pitch slider has a single point of attachment to the bellcrank, and the pitch slider has a multi link setup connecting it to the tail grips, preventing any binding or restriction of the movement. The kit includes a set of carbon fiber tail blades.
Other Features The kit includes a very nice fiberglass canopy with a very nice white gelcoat finish. The manual is very complete with good parts diagrams, and during each step you open and use all the contents of parts bags that are labeled to match each step. The kit also includes a blade caddy, Velcro straps for the battery and a tail boom mount for the tail servo.
Testing There is no question as to how potent a performance machine this helicopter can be, as evidenced by the fact that it showed up in world class competition even before it was released to the market. The T-REX 600 is flown by the Szabo brothers, Jason Krause, Duncan Osbourn, Erich Stolz, Russ McCutcheon, Ian Crane, Nicolas Maxwell, Ray Nemovi and many other world class pilots. It can be flown on the same budget as an average 50-size nitro heli, and although it's too large to be safely flown in your neighborhood, it offers more flexibility for finding a flying field with its reduced noise and no exhaust.
Hovering • Flying the big ‘REX at a low head speed produced a very predictable hover that was easy to handle even in 10+ MPH winds. At higher head speeds the hover is naturally more responsive, but does not exhibit any twitchiness or present any difficulty to handle. The hover feels very locked in, it is as smooth and easy to fly as anything I have flown. Rating: 4.5
Forward Flight • There is no problem getting the big ‘REX cruising around in forward flight. It feels solid and penetrates well in headwind. The head speed will decay a little if you push it too hard, if you want to maximize flight times it is best to use collective management. Even in some moderate winds, the ‘REX feels very groovy and has a well-balanced feel. It's smooth but responds well with no pitchiness at high speeds. Rating: 4.5
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Cyclic Pitch Response • Ask and you shall receive, the cyclic responds on axis resulting in clean rolls and tight flips. It does seem to exhibit a tiny shimmy with aggressive cyclic, but this will likely be a fine tuning issue, likely by trying harder durometer dampeners. Our test bird was set up with the "3D" dampeners, and this is something this reviewer has seen in many of the large T-REX's being flown by top pilots. It does not hinder the performance and does provide a linear control response, being gentle towards center and responsive when demanded. Rating: 4
Collective Pitch Response • The helicopter responds nicely at the high head speeds, it is lighter than most 50-size nitro helis that use the same 600mm blades, and it has a light and nimble feel as a result. It is zippy in a full pitch climb out, although it is best not to overload the power system because the head speed will drop off; again, collective management. It pops well enough to perform tic tocks and any demanding maneuver you want, although it does not seem to have the same edge of power as a well set up 50 nitro. These flights are, however on the stock Align battery, and early testing is showing that a variety of manufacturers will offer batteries in the 4500-5000 mAh range that will increase flight times and keep the voltage up higher under load. Keeping the voltage up under load will result in more consistent head speeds and more power. Rating: 4
Tail Performance/Response • Flying the helicopter backwards does not present any issues to the combination of this high quality machine and gyro. It points the direction and maintains consistent piro rates in both directions all the way until you are pushing it to the max. With the head speed drop that results from very aggressive flying, the tail performance will begin to suffer, but this only occurs at the very edge of the flight envelope, and is also related to the battery voltage/collective management issue. Rating: 4.5
Post Flight Inspection Unfortunately, this one was not as pretty as I would like one to be, but considering the circumstances the poor ‘REX faired pretty well. Towards the end of testing our test bird suffered a mid-flight anomaly that resulted in a total loss of control. The crash analysis by our expert panel of flight technicians (translation: the other flyers at the field who watched the whole thing go down) indicated the most probable cause was a cracked ball link to the main rotor blade, resulting in the classic "dead stick." I was quick enough, however, to get the throttle hold on and crash with some dignity. Damage was limited to a tail boom, blades, and a slightly banged up--makes tears come to your eyes--brand new Dave Yost-painted canopy.
Conclusion This new product that comes to us from the manufacturer of the widely popular T-REX 450 is a well thought out and nice flying machine, despite the unfortunate incident that caused our test ship to bury itself. The damage was very reasonable, and the cause was something that I could have possibly found and prevented had I done a more intensive preflight inspection. There is no saying at this point whether the link was already damaged before it was flown. The heli's flight characteristics are stellar, and it will only improve with time as batteries get better. The biggest setback of the current setup is the short flight times, as 5 minutes is about all it has. Be sure to use a balancer with this or any other large lithium setup to maximize the safety and longevity of the pack and power.
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