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Informational > Tips and Tricks > Trex 600 Nitro

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Align has gone from being a no-name in the industry to that of a major player in a very short period of time. Their first model, the
T-Rex 450, set the standard for the mini helicopter class. We reviewed their first 50-size helicopter, the electric T-Rex 600, in our October/November 2006 issue, and we love the way it flew. It has been a reliable helicopter and is flown quite often.

 

Align has released a slew of upgrades for the electric 600, and the helicopter has become a regular sight at flying fields around the world. Align is now delving into the nitro market head first, with Jason Krause heading up the design and many of the world's best pilots doing aggressive early testing. This new nitro helicopter may be Align's first attempt at a fuel-powered model, but the results speak for themselves. This helicopter was already making waves in its first weeks on the market, so let's dive in and see what this machine has in its bag of tricks.

Features
Align has taken the rotor head from the electric T-Rex 600 and combined many of the upgrades already on the market for the electric version, including a new nitro frame and drivetrain to produce their first fuel-powered heli: the Nitro Pro T-Rex 600. The nitro T-Rex is built of carbon fiber, injection-molded plastic and machined aluminum. Many of the parts have been borrowed directly from its electric-powered brother, but key areas have been beefed up on many of the common parts.

Fuselage/Mainframe
This new frame borrows some important elements from its electric brother, but it's spaced about 8mm wider. It has a rear-mounted fuel tank that rests in rubber lining in the frame, and the canopy is spaced away from the fram with rubber bumpers in the front. The CCPM arrangement uses the same bellcranks as the electric, but has swapped the orientation so that the center point on the swash is in front of the mainshaft. The landing gear is the angular type that has been available as an upgrade for the electric, and mounts to the carbon fiber frame with aluminum brackets. A lower carbon fiber frame piece provides strength for the engine mount, canopy mount and landing gear. There is a well-designed plastic radio tray on the front that has multiple slots for the included hook and loop straps.
 

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HackerSafe

POWER TRAIN
The nitro T-REX uses a small aluminum bracket on each side of the frame for the engine mount that is braced by the lower frame piece. The machined aluminum fan hub clamps on to the crankshaft in addition to being held by the engines retaining nut, and the plastic fan bolts to the fan hub. The clutch has a 10mm one-way for the starter shaft, which is stepped up to the larger diameter to ride in the robust one-way. The fan has holes for governor magnets on top, and a cutout in the cooling shroud exposes the magnet next to the mounting position for the magnet sensor. The clutch bell is machined aluminum and the steel, 20-tooth pinion gear threads into it. The main gear houses a new, more robust one-way autorotation bearing that allows the tail to spin with the main blades during an auto.

OTHER FEATURES
The included canopy is fiberglass and pre-painted from the factory. The lettering is even painted on! The canopy has a very positive latch that clips on to the landing gear, as well as grommets thtat rest on canopy pegs in the rear. The kit doesn't come with main blades, but it does include carbon tail blades and a main blade holder. The kit includes a quality fuel filter and a fuel shutoff clip, as well as enough high-quality fuel tubing for the entire model. The manual is well written with detailed diagrams. The parts are packaged according to the construction step, and the small parts needed for each step are listed on the side of the page.

HEAD UNIT
The rotor head is virtually identical to the electric version. A machined aluminum headblock supports a feathering shaft in dampeners. The blade grips contain thrust bearings and are beefed up from the electric version around the blade-retaining bolt. There are no longer two options on the output side of the plastic Bell/Hiller mixing arms, and the metal flybar carrier assembly now has extended supports for the flybar. The paddles are slightly different, with extended lightening holes. The swashplate is all machined aluminum and everything on the rotor head is dual bearing supported with virtually no slop in the entire rotor head.

TAIL ROTOR/BOOM
The aluminum boom carries an aluminum torque tube that rides in one bearing in the center. The torque tube has machined aluminum slotted fittings at the ends that slide into plastic drive sockets on the input and output gears. The boom is supported by carbon boom supports that now have the aluminum fittings pinned on. The indirect drive from the main gear has a counter gear assembly that runs off the main gear and turns the bevel gears to the tail. At the tail end, a sweet machined aluminum tail case holds another set of bevel gears to run the tail rotor. The tail rotor has plastic grips that are thrust bearing supported and there is virtually zero slop in the single point attachment tail pitch slider. The pushrod for the tail runs down the center of the boom to a bellcrank at the back of the frame. From there, the tail control runs to the tail servo mounted at the front of the frame.

Testing
The Nitro Pro T-Rex 600 went together quickly and flew perfectly without trim or tracking adjustments. The models is remarkably smooth and doesn't have any vibrations on spool up or spool down. It has a very smooth drivetrain. I set the pitch curves and headspeed settings and headed out to the field.

Hovering
The stability in a hover is great at all headspeeds. I used the hard durometer (3D) dampeners for all of my testing, and the heli was smooth and did not feel too stiff, even at lower headspeeds. The helicopter handles wind well, although bumping up the headspeed in the wind improves the stability. There is a smooth feel towards neutral; the response is linear not twitchy.
Rating 5
 


Forward Flight
Smooth, predictable, fast powerful-the Nitro 600 is all this and more. It flies fast without having any pitchiness or tendency to balloon, and it's really fun to flare and bring back into a hover. The helicopter tracks very well, it is one of those models you can just rip around have fun with. It's easy to find a groove.
 

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Rating 5

Cyclic pitch response
This model shines with its well-proven rotor head. It's capable of fast and accurate rolls and flips, and the model instills confidence. It responds as you demand, but it's no overly sensitive. The model will roll right on axis, and it maintains its energy well through maneuvers. Maneuvers like tic tocks can be made as fast and precise as your servos reflexes can handle.

 

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Collective Pitch Response
I am running +/- 12 degrees in idle-up 1, and a very aggressive +/- 14 degrees in idle-up 2. In idle-up 1, the model can handle full pitch climb-outs, and rockets out with ballistic speed. In idle 2 there is enough pitch to bog the head, but having the extra "pop" available really make the model snappy. You can dip in that extra two degrees of pitch for an instant to initiate quick climb-outs or to accent maneuvers. Maneuvers like tic tocks become very quick with lots of authority with the extra pitch range. It feels light and powerful, and you can sling it around with the best of them.


Tail Rotor Response/Control
The tails is very smooth and precise, although I did have to run a fairly low gain value. I settled at 26 as shown on the gyro screen for idle-up 2, and 27 for idle-up 1. The tail can handle anything you throw at it. It's very fast and has enough authority to hold through the most demanding maneuvers. The tail holds solid through fast backward and sideways flight without ever wandering, wagging or blowing out. There is enough tail authority to hold solid even with extreme pitch inputs. There is enough tail authority to hold solid even with extreme pitch inputs. There is very little drag from the tail-most noticeable during autorotations. The helicopter floats exceptionally well.
Rating 5


Post Flight Inspection
There is nothing major to note, but several small areas to pay attention to. The canopy grommers did not like the nitro fuel and had to be replaced after a dozen flights. After a dozen flights, the one-way bearing on the main gear for autorotations started to seize. When this happens it can be broken free and will operate normally again for some period of time, but even with liberally application of grease, this bearing continued to lock up occasionally. Fortunately, the clutch assembly is so smooth you can hardly notice it when the auto bearing seizes. The heli has no problem doing an extending atuo with the extra drag of driving the clutch.
Rating 3.5

Conclusion
The Nitro T-Rex 600 is an excellent first nitro product. It is light, nimble, accurate, and smooth. I started feeling really comfortable with the heli after only half a dozen flights, and after a dozen flights I was getting it down on the deck and doing my usual routine with no problems. Regardless of the low weight, it flew much better in the wind than I expected. With the extreme pitch range I am running, It pops and moves with authority, and although you can bog it easily with this much pitch, it is tame and manageable with the pitch range set to +/- 10 degrees. This helicopter could even make a great trainer, although I would recommend the belt drive version, as the tail gears in the torque drive are known to be delicate if you drag the tail on the ground. All in all, Align has produced a helicopter that is very competitively priced, builds easily, runs smoothly, flies excellently, and is ones of the lightest in its class.

Building & Setup Tips
The Nitro Pro T-Rex 600 builds very easily. The manual is complete, the parts fit well, and there is not much else that needs to be addressed. If you've built and flown another Nitro 50, you'll find this build a cakewalk. If you've built an electric T-Rex 600, you'll also find this build easy. Here are a few things you should watch out for:

We used Hitec swash servos, and they sit higher than many servos. Even with the servo horns trimmed down as far as possible, we were still rubbing slightly on the inside of the canopy. To alleviate this, we used a couple of extra washer under the canopy rubber bumpers.

The frame has as mounting location for the Futaba GV-1 governor sensor on the inside, above the cooling shroud. We used the Model Avionics Throttle Jockey which has a slightly different magnet sensor. We were able to cut down a mounting bracket provided with the Throttle Jockey and glue it up to the inside of the frame with Goop. The screw holes that were already provided were then used for a zip tie to hold the assembly firmly in place.

 

The Specifics
Manufacturer: Align
Distributor: Assurance RC Distributor
Web www.alignrcusa.com

Heli Info
Helicopter: Nitro Pro T-Rex 600
Class: 50-size nitro
Part #: KX0160NPA
Street Price: $599.99
Price As Tested: $2515
Setup Time: 8 Hours
Experience Level: Intermediate to Expert

Gearing
Main Rotor to Pinion Gear Ration: 1:8.5
Tail Motor to Tail gear Ratio: 1.4:5

Testing Specs
Mode flown: Normal, Idle-up 1, Idle-up 2
RPM of each mode; 1750, 1950, 2100

Pitch Curves
Normal: Low Stick -5; Mid Stick 0; High Stick +10
Idle-up 1: Low Stick -12; Mid Stick 0; High Stick +12
Idle-up2: Low Stick -14; Mid Stick 0; High Stick +14

Test Conditions
Weather: Cloudy
Temp/Humidity: 59 degrees Fahrenheit, 74%
Barometirc Pressure: 30.02
Wind Speed: 5mph
Wind Direction: SSW
Visibility: 3 Miles
Altitude: 650 feet

Technical Info
Fuselage Material: Farbon fiber, plastic and machined aluminum
Canopy Material: Pre-painted fiberglass
Flight Time: 9 minutes
Blade size: 600-620mm
Rotor head control: 120 degree CCPM
Tail System: Torque tube shaft drive

Required To Fly
CCPM capable transmitter, receiver, three matching servos for the swash, throttle servo, gyro and matching servo, main blades, 50 size engine and muffler, metric building tools, started with 6mm hex adaptor, glow igniter, fuel and pump

Who's It For?
Pilots who want a lightweight, nimble heli. Anyone who won't accidentally bump the tail on the ground all the time is ready to fly this machine.
 

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Informational > Tips and Tricks > Trex 600 Nitro

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